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Busroot Installation Guide

This guide simplifies your Busroot installation process while allowing double-checking at critical steps. Follow each section to ensure your Arduino Opta DAU devices are installed and transmitting data successfully.

1. Hardware Setup

1.1. Power & Connection

  • Supply 12–24V DC via the dedicated +/- pins (top left). Do not connect Modbus pins (A(-), B(+)) to power.

  • Maximum power consumption is 2.2W.

  • Use pins I1–I6 (top side) for digital DC signals (up to 24V).

  • Use pins I7 & I8 for analog signals (0–10V), ideal for line speed or similar.

  • Note: Relays on the bottom are unused for Busroot.

1.2. Wiring Check

  • Double check that power is only connected to the correct DC input pins.

  • Verify pin connections with your signal sources (e.g., Andon lights, actuators, optical sensors).

  • Photograph each connected machine’s wiring for later verification.

  • If connecting an energy meter (3-phase):

    • Hold 'E' to enter configuration (passcode 1000).

    • Address must be unique (001 if only one device).

    • Baud rate: 19.2k.

    • Photograph wiring, baud screen, and address.

1.3. More information on recommended hardware

For Arduino Opta details: https://docs.output.industries/recommended-hardware/arduino-opta

For Energy monitors: https://docs.output.industries/recommended-hardware/energy-monitors

2. Connectivity & Device Verification

  • Device ships pre-configured for WiFi.

  • DAU uses MQTT (ports 1883, 1885), destination:

  • eu-west-2-1.busroot.com (18.135.102.39)

  • eu-west-2-2.busroot.com (3.9.14.134)

  • LED Codes:

    • Flashing Orange: Loading/Configuring

    • Red (5 quick): WiFi issue

    • Red (2 slow): MQTT/Internet issue

    • Green: Connected to WiFi

2.1. Double-Check:

  • Correct WiFi SSID and password (watch for typos/autocorrect changes, particularly capitalisation).

  • Confirm last four digits of device ID printed on the Opta matches what's recorded.

  • Confirm SSID and Password

  • Confirm frequency : 2.4ghz or 5ghz (Must be 2.4 for Opta to work)

  • Confirm security type (Must support WPA2 with PSK)

  • Confirm signal strength in the area next to each machine (must be over -80dB)

  • Confirm if MAC whitelisting is required.

  • Confirm if firewall is blocking access on port 1885 (if so, must be opening with IT)

3. The Work Order Form

Document machines/processes for monitoring during installation

  • Complete the Installation Work Order Form. Download from the link or request a copy from the Busroot team.

  • Information required:

  • Which machine(s) or process(es) you want to monitor.

  • Signals you want to track (utilisation, production count, line speed, etc.).

  • Power supply details (is 24V DC available?).

  • Tips: Photograph cabinets and controls, check for space and power in your cabinet, and collect or photograph relevant schematics.

  • IMPORTANT: Check and confirm your WiFi Frequency is 2.4ghz (if it's 5ghz please contact [email protected])

  • Check WiFi signal strength next to each machine:

  • Confirm with your IT team if whitelisting or firewall adjustments are required (Busroot can supply MAC addresses if needed).

  • If you require Busroot or a partner to handle installation, arrange accordingly.

4. Account Setup and Customer Device Configuration

4.1. Busroot Platform Login

4.2. Customer Self-Configure Arduino Opta and Devices (optional)

  • Use an Android tablet with full charge or a laptop with Chrome.

  • Instructions to follow our here.

  • Open Busroot account (admin view) in one browser tab.

  • In another tab, open the Busroot Programming Tool.

  • In Busroot (admin > Devices), confirm you have the four-digit device ID.

  • Follow on-screen instructions to program each device.

  • Double-check: Device IDs match on physical device and account platform before programming; Modbus meters set to correct address (001 as default).

5. Post-Installation

  • Complete pending sections of the work order form during installation, recording any details you discover.

  • Photograph all installations, especially complicated wiring or unfamiliar signal sources.

  • Notify the Busroot team or email [email protected] with your work order form ensuring the following requirements are completed:

  • Device IDs

  • Connected machine details

  • Pin usage info

6. After Installation: Verification and Calibration

  • Busroot will arrange a call (typically 3–5 days post-installation) to calibrate your data and verify accurate machine signal capture.

  • Weekly review calls for the first month will ensure smooth operation and guide you through navigating the platform.

7. Troubleshooting & Additional Guidance

  • Verify ALL WiFi-related settings and test signal strength at each install site.

  • For IT/firewall/whitelisting, Busroot can provide further technical details or MAC information to your IT team.

  • If you or your team are entering WiFi settings, ensure you follow the extra self-install instructions.

  • For additional hardware and signal configuration support, refer to detailed documentation:

  • Hardware specifications

8. Common Double-Check Points

  • Are the correct power and input pins used?

  • Are WiFi details accurately entered (mind autocorrect/case)?

  • Does the device LED indicate successful connection?

  • Did you record and send all device/machine/pin configuration details?

  • For energy meters, is the baud rate and Modbus address set and verified?

9. Estimated Installation Time

  • As a guide, 5-10 machines can typically be installed in a single day.

  • Most installations do not require powering down machines, but some may require up to 15min downtime.

Busroot support is available for any step at [email protected]

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