Go to OI WebsiteGo to Demo SiteContact Us

Busroot Installation Guide

This guide simplifies your Busroot installation process while allowing double-checking at critical steps. Follow each section to ensure your Arduino Opta DAU devices are installed and transmitting data successfully.

1. The Work Order Form

Document machines/processes for monitoring during installation

  • Complete the Installation Work Order Form. Download from the link or request a copy from the Busroot team.

  • Information required:

  • Which machine(s) or process(es) you want to monitor.

  • Signals you want to track (utilisation, production count, line speed, etc.).

  • Power supply details (is 24V DC available?).

  • Tips: Photograph cabinets and controls, check for space and power in your cabinet, and collect or photograph relevant schematics.

  • Check WiFi signal strength next to each machine:

  • Android: WiFi Analyser

  • iOS: WiFiman

  • Confirm with your IT team if whitelisting or firewall adjustments are required (Busroot can supply MAC addresses if needed).

  • If you require Busroot or a partner to handle installation, arrange accordingly.

2. Hardware Setup

2.1. Power & Connection

  • Supply 12–24V DC via the dedicated +/- pins (top left). Do not connect Modbus pins (A(-), B(+)) to power.

  • Maximum power consumption is 2.2W.

  • Use pins I1–I6 (top side) for digital DC signals (up to 24V).

  • Use pins I7 & I8 for analog signals (0–10V), ideal for line speed or similar.

  • Note: Relays on the bottom are unused for Busroot.

2.2. Wiring Check

  • Double check that power is only connected to the correct DC input pins.

  • Verify pin connections with your signal sources (e.g., Andon lights, actuators, optical sensors).

  • Photograph each connected machine’s wiring for later verification.

  • If connecting an energy meter (3-phase):

  • Hold 'E' to enter configuration (passcode 1000).

  • Address must be unique (001 if only one device).

  • Baud rate: 19.2k.

  • Photograph wiring, baud screen, and address.

3. Connectivity & Device Verification

  • Device ships pre-configured for WiFi.

  • DAU uses MQTT (ports 1883, 1885), destination:

  • eu-west-2-1.busroot.com (18.135.102.39)

  • eu-west-2-2.busroot.com (3.9.14.134)

  • LED Codes:

  • Flashing Orange: Loading/Configuring

  • Red (5 quick): WiFi issue

  • Red (2 slow): MQTT/Internet issue

  • Green: Connected to WiFi

Double-Check:

  • Correct WiFi SSID and password (watch for typos/autocorrect changes, particularly capitalisation).

  • Confirm last four digits of device ID printed on the Opta matches what's recorded.

4. Account Setup and Customer Device Configuration

4.1. Busroot Platform Login

4.2. Customer Configure Arduino Opta and Devices

  • Use an Android tablet with full charge or a laptop with Chrome.

  • Open Busroot account (admin view) in one browser tab.

  • In another tab, open the Busroot Programming Tool.

  • In Busroot (admin > Devices), confirm you have the four-digit device ID.

  • Follow on-screen instructions to program each device.

  • Double-check: Device IDs match on physical device and account platform before programming; Modbus meters set to correct address (001 as default).

5. Post-Installation

  • Complete pending sections of the work order form during installation, recording any details you discover.

  • Photograph all installations, especially complicated wiring or unfamiliar signal sources.

  • Notify the Busroot team or email [email protected] with your work order form ensuring the following requirements are completed:

  • Device IDs

  • Connected machine details

  • Pin usage info

6. After Installation: Verification and Calibration

  • Busroot will arrange a call (typically 3–5 days post-installation) to calibrate your data and verify accurate machine signal capture.

  • Weekly review calls for the first month will ensure smooth operation and guide you through navigating the platform.

7. Troubleshooting & Additional Guidance

  • Verify ALL WiFi-related settings and test signal strength at each install site.

  • For IT/firewall/whitelisting, Busroot can provide further technical details or MAC information to your IT team.

  • If you or your team are entering WiFi settings, ensure you follow the extra self-install instructions.

  • For additional hardware and signal configuration support, refer to detailed documentation:

  • Hardware specifications

Common Double-Check Points

  • Are the correct power and input pins used?

  • Are WiFi details accurately entered (mind autocorrect/case)?

  • Does the device LED indicate successful connection?

  • Did you record and send all device/machine/pin configuration details?

  • For energy meters, is the baud rate and Modbus address set and verified?

Estimated Installation Time

  • As a guide, 5-10 machines can typically be installed in a single day.

  • Most installations do not require powering down machines, but some may require up to 15min downtime.

Busroot support is available for any step. Just email [email protected]

PreviousConnecting StationsNextGlossary

Last updated